At ATP-Bio, we pride ourselves on being the leading provider of premium capsule manufacturing services in the industry. When it comes to delivering high-quality dietary supplements to your customers, the choice of capsule can make all the difference. With our state-of-the-art facilities, cutting-edge technology, and unwavering commitment to excellence, we assure you that partnering with us will elevate your brand and set you apart from the competition.
Why Capsules?
Why are capsules highly favored in the supplement industry? Their popularity stems from several key advantages below.
- Capsules are an excellent supplement delivery system that allows the immediate release of the ingredients. As the active ingredients in the capsules are more loosely packed in capsules than in the pills, they dissolve easily, thereby releasing the ingredients immediately.
- Capsules can also be used as delayed-release dosage forms (releasing the medications later after taking them) when packed with beads or mini capsules.
- Capsules protect their contents from damages that can occur from oxygen and light exposure, thus protecting sensitive ingredients.
- Capsules are inexpensive to produce and can be manufactured in various colors, sizes, and materials.
- They also make company branding easier by allowing to print a logo or a company name on the shell.
Capsule Manufacturing Capabilities
Our capsules are manufactured with the utmost precision and adhere to the strictest quality standards. We use premium materials sourced from trusted suppliers, ensuring that each capsule is free from contaminants and impurities. Our manufacturing process fully complies with industry regulations, including GMP, HACCP, ISO22000, and HALAL guidelines.
At ATP-Bio, we prioritize our customers' experience by delivering exceptional capsule production capabilities. Our focus lies in providing top-notch filling and packaging services for exclusive types of capsules. Discover the available options and select the ideal capsule solution that perfectly aligns with your unique requirements through the following form:
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If you are interested in our capsule production, please call us at +886-2-25855777 or email us at eservice@atp-bio.com. We are happy to talk with you about your needs.
Various Casule Options
We understand that every supplement is unique, and that's why we offer a wide range of capsule options to suit your specific needs. Below are the types of capsules we manufacture at ATP-Bio.
Hard Gelatin Capsules
Most available capsules on the market are hard gelatin capsules. They have a cylindrical, hard outer shell that contains dry powder-like ingredients, pellets, or beads inside. As of late, hard shells are also being used to fill semi-solids or liquids.
These capsules are made up of two pieces: one, the body that contains the filling, and the other, the cap. The cap tightly fits the body, thus sealing the capsule. Hard gelatin capsule shells are made up of gelatin, plasticizer, colorants, preservatives, and opacifiers.
Non-Gelatin Veggie Capsules
Gelatin is derived from animal collagen, so they are not preferred by patients who tend to avoid animal-based products. This has created a demand for veggie capsules that are made of alternative materials such as hydroxypropyl methylcellulose (HPMC), starch, or polyvinyl alcohol (PVA).
Apart from consumer preference, these materials, such as HPMC, also have a few other advantages over gelatin. One such benefit is that they contain a lower water content than gelatin shells; thus, these non-gelatin capsules don’t react with substances that are prone to hydrolyze. Another advantage is that they do not react with certain ingredients like gelatin. Non-gelatin capsules can be comparatively more expensive to produce than their gelatin counterparts.
Enteric-coated Capsules
Enteric-coated capsules are capsules with an acid-resistant coating to prevent from dissolving or degrading by gastric acid. These capsules are usually disintegrated in the intestine, providing good protection for formula sensitive to acidic exposure. For instance, the acid in our stomach can destroy some probiotics. Enteric-coated capsules can protect probiotics from gastric acid in our stomach and keep them active all the way down to our intestine, where probiotics perform.
Capsule Filling Services
At ATP-Bio, we provide you with top-tier capsule-filling services that guarantee unmatched quality for our esteemed clientele.
Capsule filling is an intricate process that demands excellence in every step. Our team of experts excels in this field, ensuring that your formula and ingredients are meticulously encapsulated to maintain consistent, exceptional quality.
We understand the challenges that can arise during capsule filling, especially concerning hygroscopic ingredients. Moisture absorption can render capsules brittle and compromise the stability of their contents, both in terms of physical and chemical attributes. However, our advanced techniques and extensive experience enable us to tackle these challenges effectively.
To ensure the utmost stability and quality, we focus on developing capsules with low moisture content and excellent flow properties. Our commitment to innovation and precision ensures that your capsules are reliable and of superior quality, meeting the highest industry standards.
When it comes to the capsule filling services, trust ATP-Bio to deliver excellence beyond compare. With our expertise and dedication to perfection, we are your ideal partner in transforming your supplement visions into reality.
Capsule Packaging Options
At ATP Bio, we offer diverse packaging options tailored to your specific needs and preferences. Choose from our selection of four top-tier packaging choices, each designed to ensure optimal preservation and protection for your capsules.
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As your one-stop solution, our in-house art department offers a range of innovative packaging designs tailored to your product's unique identity. Alternatively, we can recreate and implement your existing designs seamlessly.
With ATP Bio's comprehensive packaging options and expert design services, you can rest assured that your capsules will be protected and presented attractively, enhancing their appeal to your customers. Partner with us today and experience packaging excellence that complements your exceptional products.
How to Choose a Reliable Capsule Manufacturer
When selecting a reliable capsule manufacturer, it is essential to consider several key factors to ensure the quality and success of your supplement business. First and foremost, assess the manufacturer's experience and expertise in the industry. Look for a company with a proven track record of delivering top-notch capsule manufacturing services and a strong portfolio of satisfied clients. Secondly, consider the certifications and regulatory compliance of the manufacturer. Ensure they adhere to stringent quality standards, such as cGMP (Current Good Manufacturing Practices) and FDA regulations, to guarantee the safety and efficacy of your products. Thirdly, examine the manufacturer's capabilities and technology. A reputable manufacturer should boast state-of-the-art facilities, cutting-edge machinery, and a team of skilled professionals to handle your specific requirements. Additionally, inquire about their customization options, as well-tailored branding and packaging can elevate your product's appeal in the market. Lastly, seek transparency and open communication from the manufacturer throughout the collaboration process, as a trustworthy partner will prioritize your vision and success. By carefully considering these factors, you can confidently choose a reliable capsule manufacturer like ATP Bio to bring your supplement dreams to fruition with excellence and distinction.
Why Choose ATP-Bio as Your Go-to Capsule Manufacturing Company?
ATP-Bio is a renowned capsule supplements manufacturer with over 40 years of experience in the industry. We are an NSF GMP-certified company, and our capsules are produced with cutting-edge technology on fully-automated production lines that comply with international standards.
We create high-grade products that are quality tested by our well-trained quality control personnel, and we ensure conformity to GMP, HACCP, ISO 22000, and HALAL certificates. Our quality starts with material sourcing and inspection and continues into manufacturing processes and final quality checks. After we finish manufacturing, you will get a 100% quality-assured product that can be filled with your desired supplements or medications.
ATP-Bio holds various quality certifications, including FDA, ISO22000, HACCP, and HALAL.
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ATP-Bio provides all-inclusive export and shipping services for your products as well as small-quantity samples. We also offer trustworthy after-sales services that you can rely on to help with any of your product-related queries. They include product training, certificate of analysis (COA) for products, and import and foreign registration-related documentation.
We offer diverse capsule shells suitable for various ingredients and supplements. Please call us at +886-2-25855777, email us at eservice@atp-bio.com, or fill in the inquiry form today to get a detailed breakdown of our product range and clarify any of your questions about capsule manufacturing.
ATP-Bio also provides the services below:
- Probiotic Manufacturing
- Protein Powder Manufacturing
- Liquid Vitamin Manufacturing
- Supplement Contract Manufacturing
- Drink Manufacturing
References
- https://www.sciencedirect.com/science/article/abs/pii/B9780128024478000273
- https://www.capsugel.com/knowledge-center/study-of-consumer-preferences-solid-oral-dosage-forms
- https://jefc.scholasticahq.com/article/25162.pdf
- https://www.researchgate.net/publication/344955531_CAPSULES_TYPES_MANUFACTURING_FORMULATION_QUALITY_CONTROL_TESTS_AND_PACKAGING_AND_STORAGE_-_A_COMPREHENSIVE_REVIEW