Custom Capsule Manufacturing and Filling Services | ATP-Bio

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ATP-Bio is a leading manufacturer of dietary supplement capsules, operating state-of-the-art production lines certified by both local and international auditing agencies. Our facilities, notably those certified by the FDA, GMP, and HALAL, ensure adherence to stringent standards, enabling the production of specialized health food products. We offer various capsule types, including vegetarian, gelatin, soft, and liquid capsules, catering to various market demands with precision and quality.

Contract Capsule Manufacturing & Filling Services

At ATP-Bio, we excel in capsule manufacturing, offering various custom encapsulation solutions. Our capabilities include filling capsules with powders, liquids, and beadlets available in various sizes and colors to suit your needs. Our comprehensive services extend beyond manufacturing to custom supplement formulation, catering to beauty, weight management, basic nutrition, sleep aids, probiotics, eye care, hangover relief, circulation improvement, and bowel regularity.

We ensure the highest quality through rigorous raw material quality control and comprehensive testing, guaranteeing product safety and efficacy.

Capsule Manufacturing & Filling Process

At ATP-Bio, we follow a meticulous capsule manufacturing and filling process to ensure the highest quality and precision for your supplement products. Our comprehensive approach covers every production stage, from formula analysis to packaging and labeling, guaranteeing consistency, safety, and customization.

	Formula Analysis The process begins with a detailed formula analysis to evaluate essential properties like homogeneity, flowability, density, castability, and stability. This step ensures that the capsule formula will perform optimally during manufacturing and in the final product.
	Raw Ingredient Testing Incoming raw materials undergo strict testing for heavy metals, plasticizers, and pesticides. Once approved, these materials are weighed and staged for production.
	Blending The approved raw materials undergo a precision blending process, ensuring an exact distribution of ingredients in each capsule. Depending on the formula's requirements, additional processing like granulation, milling, and screening may be necessary to achieve the desired particle size and consistency.
	Encapsulation We employ a cutting-edge, fully automated capsule-filling machine with piston dosing technology. This advanced technology ensures that the blended ingredients are filled into gelatin or vegetable capsule shells with exceptional precision and at high filling rates.
	Polishing and Inspection Each capsule is polished to remove any excess powder, giving it a clean and finished appearance. A rigorous inspection follows, where capsules are checked for defects to ensure they meet stringent quality standards.
	Quality Control Testing Throughout the production process, we conduct ongoing quality control tests, including checks for weight variation, uniformity of content, and detailed defect reports, ensuring consistency and compliance with industry standards. Additionally, we perform safety tests for heavy metals, plasticizers, pesticides, and ethylene oxide (ETO), alongside potency and purity checks, to ensure capsule shell ETO residue meets safety standards due to its potential carcinogenicity.
	Packaging The capsules are then packaged using an advanced capsule packaging machine that counts and bottles them with 100% accuracy. This system eliminates any risk of missing capsules and cross-contamination, ensuring the highest safety and quality.
	Labeling ATP-Bio assists our clients by outsourcing customized label printing to trusted third-party services. This guarantees that all labels comply with regulations and accurately represent the packaging contents.
	Final Testing and Approval After packaging, final tests for identity, potency, and microbial contaminants are conducted to ensure pharmaceutical-grade quality. The completed products are then reconciled, and a Certificate of Analysis is prepared before the products are staged for shipping.

Our Capsule Manufacturing and Filling Capabilities

We offer various capsule options designed to meet your specific requirements. Our capabilities include various sizes, materials, colors, and imprinting options, ensuring you can perfectly customize your capsules to align with your brand and customer preferences.

Size Options

Material Options

Color Options

Imprinting Options

Gelatin-based： hard capsule
Non-Gelatin veggie capsules
Enteric-coated capsules

Colored
Transparent

Circumferential printing text
Axial printing text
Colored Text: black, white, red, blue, green, grey and yellow

Note: If you request to print text on capsules, we may require a higher MOQ.

Gelatin-based： hard capsule
Non-Gelatin veggie capsules
Enteric-coated capsules

Colored
Transparent

Circumferential printing text
Axial printing text
Colored Text: black, white, red, blue, green, grey and yellow

Note: If you request to print text on capsules, we may require a higher MOQ.

Contact Us or Request a Quote Today!

Private Label Capsule Supplement Package Options

At ATP-Bio, we offer diverse packaging options tailored to your needs while integrating your unique brand identity. Choose from our selection of top-tier packaging choices designed to ensure optimal preservation and protection for your capsules.

Capsule Package	Image	Specifications	Features
Glass Bottle		Bottle diameter 4-6 cm	It is ideal for preservation and maintaining product freshness. Ensures the integrity of your capsules, safeguarding their quality. Suitable for vegetable capsules, gelatin capsules, and enteric-coated capsules.
Plastic Bottle		Bottle diameter 4-6 cm (Size is adjustable)	Shields light-sensitive products from harmful UV rays. Effectively guards capsules against moisture and dust, maintaining their pristine condition. Provides superior preservation for long-lasting efficacy. Compatible with vegetable capsules, gelatin capsules, and enteric-coated capsules.
PTP Packaging		Conveniently contains 10 capsules in each PTP sheet. PTP size 9.5cm*6.2cm	Easy-to-carry, making it ideal for on-the-go consumption. Ensures impeccable preservation, extending product shelf life. Available for both gelatin and vegetarian capsules.
Zipper Pouch		The zipper Pouch size is adjustable.	Easy to carry, perfect for consumers with active lifestyles. Guarantees exceptional preservation, keeping your capsules in optimal condition. Compatible with both gelatin and vegetarian capsules.
Sachet (Three-side seal)		Three-side seal Recommended size: 7*7.5cm Recommended capacity: 2-3 capsules or tablets	Convenient to carry and consume. Lightweight and convenient for transportation Small packaging is aesthetically pleasing and of high quality. Better preservation, resistant to moisture.

As your one-stop solution, we offer a range of innovative packaging designs tailored to your product's unique identity. Alternatively, we can recreate and implement your existing designs seamlessly.

With our comprehensive packaging options and expert design services, you can rest assured that your capsules will not only be protected but also presented attractively, enhancing their appeal to your customers. Partner with us today and experience packaging excellence that complements your exceptional products.

Capsule Filling Machine

ATP-Bio's Capsule Manufacturing and Filling Machine stands at the forefront of innovation in capsule production. This cutting-edge, high-speed machine excels in efficiency, handling up to 18 million capsules with adjustable filling weights to cater to various specifications. Its robust design ensures high performance and ease of maintenance, making it an ideal choice for high-quality, large-scale capsule production. It has a versatile capacity accommodating multiple capsule sizes, including #0, #1, and #3. In addition to the capsule-filling machine, we utilize capsule polishing machines to remove excess powder, capsule inspection machines to identify and sort out defective capsules, and capsule counting machines to package them into bags or bottles. ATP-Bio’s machine combines state-of-the-art technology with user-friendly features to deliver exceptional results in the capsule manufacturing process.

Why Choose ATP-Bio as Your Capsule Manufacturing Companies

Crafting high-quality capsules requires expertise, flexibility, and dedication. At ATP-Bio, we excel in all three, offering a winning combination that sets us apart. We build strong partnerships with our clients, delivering exceptional service and ensuring every capsule supplement meets your exact specifications. Here’s why we stand out:

	Customized Service We customize our approach to suit your individual requirements. Each product is tailored to specific brands, target audiences, product positioning, distribution channels, as well as countries and regions. Our services include formula design, dosage form recommendations, and packaging consultations. Drawing on over 40 years of experience in product development and manufacturing, we can quickly provide samples for brand evaluation, market surveys, and small-scale sensory tests. Whether you need a unique blend, intricate filling, or custom packaging, our specialists collaborate closely with you to bring your vision to life.
	Flexible Minimum Quantity of Orders We understand that needs vary, so we cater to them. Our minimum order quantities are flexible, allowing you to start small and scale up seamlessly as your business grows. We are committed to providing you with the best possible service and support. We will work closely with you to determine the right MOQ for your needs.
	Fast Quote and Turnaround Time Get a quick and accurate quote for your capsule manufacturing needs. We understand time is precious, and that's why our dedicated account representatives work diligently to reply within 48 business hours in most cases. However, the complexity of your project, including the desired capsule type, bottle quantity, and raw material availability, may occasionally require additional time. Rest assured, we prioritize promptness and efficiency without ever sacrificing quality. Request your free quote today and experience the difference.
	FDA & NSF GMP Certificated We prioritize your safety and product integrity. Our facilities operate under the highest quality and safety standards, holding both FDA and NSF GMP certifications. This assures consistent quality, optimal efficacy, and adherence to regulatory requirements across the board. Our well-trained quality control personnel meticulously test raw materials and finished products, ensuring conformity to GMP, HACCP, ISO 22000, and HALAL certificates.

Partner with ATP-Bio and discover the difference that expertise, flexibility, and unwavering commitment make. Contact us today to discuss your capsule manufacturing needs.