How Protein Powder is Made: Protein Powder Manufacturing Guide

The protein powder manufacturing process includes choosing raw materials, formulation, blending, quality testing, and the final filling and packaging. protein powder manufacturing, private-label protein powder, private label protein powder, protein sh Back

Protein Powder 101:Why Choosing Protein Powder Manufacturing

    Protein powder is the world’s most popular dietary supplement used by individuals ranging from professional athletes and bodybuilders to everyday people who are looking to hit their protein macros in a fast and convenient way. Protein powder is everywhere, and the market is worth billions of dollars, which has opened new lucrative doors of opportunity for business owners who want to enter the market.

    However, with the growing demand for high-quality and varied protein powder that caters to different dietary requirements, it’s nearly impossible to be competitive without the helping hand of an experienced protein powder manufacturer. Using a protein powder manufacturer will not only increase your profit margins, but you can also rest assured that you can enter the market with a high-quality product your customers will fall in love with and keep coming back for more.

    What is Protein Powder?

    Protein powder is a dietary supplement used to help with muscle recovery and building muscle mass after physical activity. It’s a convenient and easy way to increase your protein intake, which is the reason behind its popularity.

    When it comes to protein powder, the supplement can be made out of a range of dairy and plant-based sources, such as whey or casein as well as soy or pea.

    What is Protein Powder Good for?

    Protein is an essential macronutrient that plays a vital role in a number of bodily functions, such as muscle repair and muscle growth.

    And since meeting your protein goals on a daily basis can be quite hard, especially if you’re a busy individual, rather than making protein-dense meals, which are often time-consuming you can supplement your protein intake with protein powder in minutes.

    In other words, protein powder is not only a healthy and scientifically proven way of increasing your protein intake, but it’s also easy and convenient.

    Target Customers of Protein Powder Products

    Protein powder has become increasingly popular among fitness enthusiasts, athletes, and health-conscious individuals. It serves as a convenient and efficient way to supplement daily protein intake, aiding in muscle recovery, weight management, and overall wellness.

    Its rising popularity can be identified by analyzing the statistics provided by allied market research, which forecasted that the protein powder market is poised for substantial growth in the coming years, with a projected market size of USD 50.7 billion by 2031, and further indicates a strong compound annual growth rate (CAGR) of 7.8% during the forecast period of 2021 to 2031.

    The projected market size reflects the growing demand for protein powder and its widespread adoption in various targeted segments. 

    In terms of gender, It is anticipated that the male segment will witness greater growth compared to the female segment. This is primarily due to the fact that males tend to seek performance-enhancement supplements to support their diverse physical activities. 

    The protein supplement market is categorized into different age groups, Millennials, generation X, and Baby Boomers. Among these groups, the millennial segment is projected to hold a larger share in terms of consumption. This can be attributed to their active engagement in health-focused extracurricular activities, such as regular gym workouts and participation in various sports. Like other demographic segments, millennials prioritize aspects like brain health, heart health, weight management, fatigue reduction, and sustaining high energy levels.

    Protein powder is no longer just used by professional athletes and bodybuilders. Protein powder has and continues to skyrocket in popularity across multiple consumer groups, ranging from marathon runners to fitness enthusiasts and practically anyone who conducts physical activities regularly.

    In 2021, the global protein supplement market was valued at over $6.2B, and is expected to expand at a compound annual growth of 8% between 2022 and 2030.

    Type of Protein Powder

      There are several different types of protein powder on the market, and in the following section, we will discuss the five main types and their characteristics.

      Whey Protein Powder

      Whey protein is one of the most popular protein powder dietary supplements. Whey protein powder is made out of whey, which is the byproduct of cheese production. Since it contains all of the essential amino acids that the human body needs, it's considered one of the highest-quality protein sources.

      Powdered whey protein is also a fast-acting protein that can be easily digested and absorbed by the body. As a result, it’s a good choice before or after a workout.

      Collagen Protein Powder

      Collagen protein powder is made out of collagen, which is a type of protein found in the connective tissue of animals. Generally speaking, it’s made out of hides, connective tissue, and bones of fish, pigs, and cows.

      There are a ton of advantages to use collagen protein powder, such as getting healthier skin, hair, nails, and joints, all while reaping the benefit of repairing and growing your muscles after each workout.

      Casein Protein Powder

      Casein protein powder is made out of casein, a type of protein found in milk. And although it’s mostly made out of cow milk, it can also be made out of the milk of other animals such as sheep and goats. To make casein protein powder, the casein alone is separated from the other components of the milk, such as the fat and the lactose, after which it’s processed into fine powder.

      Unlike all other protein powders, casein is a slow-acting protein, meaning the body absorbs it at a much slower rate. As a result, it’s ideal for consumption before bed, as your body can utilize it slowly throughout the night to repair and grow your muscles.

      Egg Protein Powder

      Egg protein powder, derived from the whites of eggs, offers a compelling alternative for individuals allergic to milk or sensitive to lactose. To make egg powder, the egg whites are separated from the yolks, pulverized, and then dehydrated. This process transforms the liquid egg whites into a powdered, shelf-stable form.

      The natural taste of egg proteins can be less appealing, so manufacturers tend to add extra flavor with artificial additives to make it taste better. Despite being high in protein, these additives may not be suitable for regular consumption. Also, essential vitamins and nutrients, such as Vitamins A, B2, B12, B5, D, folate, and selenium, cannot be found in egg whites but other sources of proteins.

      While egg whites are commonly used in cooking and baking, egg powder offers convenience in storage and an extended shelf life, making it a preferred option for many, Still, it's important to note the overall nutritional profile and potential drawbacks associated with artificial additives.

      Plant-based Protein Powders

      When it comes to plant-based protein powders, there are plenty of protein sources to pick from, and below, we’ll go over each one and its unique characteristics.

      Pea Protein Powder

      Pea protein powder, as the name suggests, is made out of peas. It’s an entirely plant-based supplement which is high in essential amino acids and has a very similar amino acid profile to that of egg whites. To make pea protein powder, dried peas are ground into a fine powder, after which the fiber and other non-protein components are removed.

      Pea protein powder's benefits are that it's very digestible, meaning that the human body can easily and quickly break it down and absorb it. Pea protein powder is also hypoallergenic, making it a great choice for people who are sensitive to other protein sources or have allergies.

      Soy Protein Powder

      Soy protein powder is made out of soybeans. To turn soybeans into powder, the manufacturer will remove the fat and carbohydrates from them before grinding them into fine powder. Soy protein powder is a popular choice amongst individuals who do not want to increase their protein intake but don’t wish the source to be from an animal.

      Soy protein powder not only provides all of the essential amino acids that the human body needs to function, but it’s also a very high-quality source of protein.

      Chickpea Protein Powder

      Chickpea protein powder is a plant-based supplement made from chickpeas. In order to make this type of protein, the fats and carbohydrates are removed, and the remaining protein-rich solids are ground into a fine powder.

      One of the biggest benefits of chickpea protein powder is that it is a high-quality source of protein that is easily digestible by the human body. Chickpea protein powder is also very low in cholesterol and fat, making it a good choice for people looking to improve the health of their cardiovascular system.

      Mung Bean Protein Powder

      Mung bean protein powder comes from the grinding of mung beans which have been deprived of all their fat and carbohydrates. Mung bean protein powder is a popular choice among vegans and vegetarians who don’t want to increase their protein intake from animal products.

      This protein powder is low in fat and cholesterol, making it a great choice for cardiovascular healthand also good for weight loss and muscle building.

      Rice Bran Protein Powder

      Rice bran protein powder is made out of rice bran, the byproduct of rice milling. Rice bran is the outer layer of the rice grain, which contains a high amount of vitamins, fiber, and, most importantly, protein.

      The main benefit of rice bran protein powder is that it’s hypoallergenic, making it a great choice for people who suffer from allergies or are sensitive to other protein sources.

      The various types of protein powder mentioned above are exactly where ATP-Bio's specialty lies. With ATP-Bio's dedication to quality and purity, you can rest assured that our protein powder provides the essential nutrients your body needs while catering to your unique dietary needs.

      Rice bran protein powder is made out of rice bran, the byproduct of rice milling. Rice bran is the outer layer of the rice grain, which contains a high amount of vitamins, fiber, and, most importantly, protein.

      The main benefit of rice bran protein powder is that it’s hypoallergenic, making it a great choice for people who suffer from allergies or are sensitive to other protein sources.

      The various types of protein powder mentioned above are exactly where ATP-Bio's specialty lies. With ATP-Bio's dedication to quality and purity, you can rest assured that our protein powder provides the essential nutrients your body needs while catering to your unique dietary needs.

      Brown Rice Protein Powder

      Brown rice protein powder, made from extracting enzymatic treatment of brown rice, stands out as a versatile and hypoallergenic option among all the protein powders. Noteworthy for its fast absorption rate and appealing taste, it brings added benefits such as improved gastric digestion and reduced cholesterol. There is even a study suggesting potential advantages over white rice and soy protein in controlling weight gain and promoting liver health.

      While it lacks all essential amino acids and is higher in carbohydrates, making it less comprehensive for protein synthesis and not exactly suitable for low-carb diets, its palatability makes it ideal for making low-sugar tasty protein bars. As a plant-based protein, brown rice protein caters to vegetarian and vegan diets, and its rarity as an allergen makes it a safe option for people with special food sensitivities.

      Discover the perfect blend of quality and purity with ATP-Bio's protein powder selection. Level up your nutrition game with the assurance that our products not only meet but exceed your body's essential nutrient requirements. Your health journey deserves nothing less than the unparalleled commitment we offer. Contact us now to discuss your needs!

      Protein Powder Manufacturing Process

        Producing an exceptional protein powder supplement requires a careful and well-defined series of processes. To excel in the fiercely competitive protein supplement market, it is essential to have a deep commitment to producing the best product for the customers. In this paragraph, we will take you through the intricacies of producing high-quality protein powder supplements. From selecting premium raw materials to implementing meticulous processing techniques, each step in the manufacturing process plays a crucial role in creating a superior product.

        Selecting High-Quality Raw Materials

        The protein powder manufacturing process begins with the selection of high-quality raw materials. We pay great attention to the quality of the raw materials used in our products. We only source the best protein ingredients, such as whey protein, casein, or high-quality plant-based proteins. These ingredients form the foundation for producing top-notch protein powder.

        General Formulation

        In the formulation process, the initial stage involves quoting general formulations based on personalized customer specifications. Unlike capsules and tablets, powder formulations are intricate, requiring careful consideration of effectiveness, flavoring, and sweetening. Taste is crucial, as unpleasant tastes wouldn’t bring repeat purchases. Collaborating with a supplement contract manufacturer equipped with flavor scientists is important. Their expertise ensures the refinement of the formulation, appealing to both taste and smell, securing the product's market success.

        Blending, Mixing, and Flavor Addition

        Once the formulation is approved, the finely ground protein powder now gets mixed with essential additives like sweeteners, flavors, and additional fibers. This step aims to improve the final product's taste and texture, enhancing its overall palatability. 

        Before blending, precise weighing of powdered contents must be carried out in a pharmacy suite using scales for accuracy. Samples are periodically taken during blending to guarantee a homogeneous mix and even distribution of ingredients. This thorough approach ensures a high-quality, consistent blend to make the end product not only taste good but also retain healthful and nutritious requirements.

        Quality Testing

        The final stage of inspection evaluates the product's efficacy and microbial limits, ensuring it meets the customer’s personalized specifications and complies with cGMP regulations in protein content, cleanliness, stability, and product safety. For example, the testing in the powder manufacturing process involves physical measurements like bulk density, particle size, moisture content, and heavy metals test. Techniques such as HPLC, UPLC, ICP-MS, and Protein analysis are also applied during the process.

        Filling and Packaging

        Following the completion of the protein powder blend, it is packaged into various formats, such as single-serving sachets, tins, bottles, stick packs, bags, tubs, or plastic containers, tailored to meet customer preferences. This process typically involves a line of automated machines for filling, packing, and sealing to ensure accurate distribution of the powder. Furthermore, expiration or best-by dates and food labels are stamped onto the packaging at this stage. It is crucial to verify that the food labels adhere to current regulations, displaying the necessary and accurate information.

        The protein powder manufacturing process involves meticulous steps, from selecting high-quality raw materials to the stringent quality testing of the final product. ATP-Bio strives to deliver protein powder of the utmost quality, meeting your nutritional requirements. Trust in our expertise and dedication to providing you with exceptional protein powder products.

        What ATP-Bio Can Offer for Your Protein Powder: Types, Flavor, and Packaging

        Each protein shake manufacturer can offer different types of products and services. In this section, we’ll focus primarily on what we currently do for our existing customers and what we can do for you.

        Types of Protein Supplements

        At ATP-Bio, the types of protein powder we can manufacture include whey, egg, casein, collagen, pea, soy, rice bran, mung bean, chickpea, and brown rice.

        Protein Powder Flavor

        At ATP-Bio, we can manufacture the highest quality private-label protein powder based on your requirements. Also, we can manufacture it in a range of different flavors to meet your customer’s preferences.

        Some of our most popular protein powder flavored supplements include those that taste of chocolate, hazelnut chocolate, liqueur flavor, matcha, strawberry, taro, milk tea, roasted tea, brown sugar milk tea, Earl gray tea, oolong tea, sesame, rose, Thai milk, tea, truffle soup, and more.

        Protein Powder Packaging

        Regarding the packaging, we offer our customers a choice between a sachet, a top cap pouch, a plastic jar, and a zipper pouch. 

        ATP Bio's Four Packpaging Options for Protein Powder


        ATP- Bio: Your Trustworthy Private-Label Protein Powder Manufacturers

          If you’re looking for a private-label protein powder manufacturer with nearly 50 years of experience serving the global market, ATP-Bio is the perfect manufacturer to partner up with to exceed your customers’ expectations.

          Whether you’re looking for whey protein manufacturers or a manufacturer of plant-based protein powder from soybeans, ATP-Bio can formulate formulas depending on your exact needs and required functions.

          ATP Bio’s Certifications for Protein Powder Manufacturing

          ATP-Bio has passed the international NSF-GMP, ISO22000, HACCP, and HALAL factory certifications, and the equipment for storing raw materials has also passed international certification standards.

          NSF GMP

          HACCPISO22000HALAL
          FDAD-U-N-S® Registered

          

          Certified NSF-GMP Facility

          NSF Certificate

          We Want to Be Your Private-label Protein Powder Manufacturer. Contact Us Today!

          If you’d like to chat and discuss your needs with ATP - Bio, please fill out our intake form, call us at +886- 2-25855777, or email at eservice@atp-bio.com

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          Publisher ATP-BIO Published Jan 31, 2023
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